The North America injection molding packaging market size is anticipated to reach USD 29.20 billion by 2033 and is anticipated to expand at a CAGR of 4.3% from 2025 to 2033, according to a new report by Grand View Research, Inc. The rapid expansion of the food and beverage sector is one of the strongest growth drivers for injection molding packaging in North America. Consumers continue to shift toward packaged, ready-to-eat, single-serve, and on-the-go food products, requiring high volumes of durable, lightweight, and safe plastic packaging. Injection-molded components such as caps, closures, tubs, lids, and beverage packaging elements offer excellent barrier properties, strength, and design flexibility, making them indispensable for dairy, beverages, frozen foods, and condiments. The increasing penetration of e-grocery platforms and meal-kit delivery also fuels the consumption of rigid packaging formats made through injection molding.
The expansion of industries, such as personal care, household goods, pharmaceuticals, and industrial products, is accelerating the adoption of injection-molded packaging due to its precision, reliability, and customization potential. Brands increasingly prefer molded components because they enable unique shapes, high visual appeal, and value-added features, such as tamper-evident closures and child-resistant designs. The ability to integrate branding directly into molded parts via in-mold labeling (IML) or embossing strengthens consumer engagement and supports premium packaging strategies. As more companies differentiate products through packaging innovation, injection molding remains a key enabling technology.
Automation, robotics, all-electric injection molding machines, and smart manufacturing tools are significantly improving productivity while reducing energy consumption and scrap rates. These advances lower the overall cost per part and enable converters to meet stringent quality and hygiene requirements, especially in medical and food applications. At the same time, material innovations, such as high-performance recycled resins, bio-based polymers, and light-weighting technologies, support sustainability goals without compromising functionality. As North American brands commit to PCR content and recyclable packaging, injection molding becomes more attractive because it can efficiently process recycled pellets with precise control.
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Polypropylene (PP) accounted for the largest share of the market in 2024, contributing over 43.0% of total revenue.
Polyethylene Terephthalate (PET) is projected to be the fastest-growing material, with an expected CAGR of 5.1% over the forecast period.
The jars and bottles product category captured the largest revenue share, exceeding 22.0% in 2024.
The cups and bowls segment is forecast to expand at the highest CAGR of 5.7% during the forecast period.
The food and beverage application segment led the market in 2024, accounting for over 42.0% of total demand.
The healthcare and pharmaceuticals segment is anticipated to post the fastest growth, with a projected CAGR of 5.7%.
The U.S. remained the dominant regional market in 2024, representing more than 80.0% of total revenue.
Mexico is expected to witness the fastest growth rate, registering a CAGR of 5.5% throughout the forecast period.
Grand View Research has segmented the North America injection molding packaging market based on material, product, application, and country:
North America Injection Molding Packaging Material Outlook (Revenue, USD Million, 2021 - 2033)
Polypropylene (PP)
High Density Polyethylene (HDPE)
Low Density Polyethylene (LDPE)
Polyethylene Terephthalate (PET)
Polystyrene (PS)
Others
North America Injection Molding Packaging Product Outlook (Revenue, USD Million, 2021 - 2033)
Rigid Containers
Round Containers
Square and Rectangular Containers
Bulk Pails and Industrial Buckets
Tubs and Tapered Containers
Caps and Closures
Flip Top Closures
Screw Closures
Snap Fit Closures
Tamper Evident Closures
Dispensing Closures
Child Resistant Closures
Jars and Bottles
Wide Mouth Jars (Food and Personal Care)
Narrow Neck Bottles (Household Chemicals and Pharma)
Chemical Grade Bottles
Trays and Clamshells
Fresh Produce Trays
Deli Trays
Bakery and Confectionery Clamshells
Prepared Meal Trays
Lids
Heat Sealable Lids
Resealable Lids
Snap Fit Lids
Cups and Bowls
Single Serve Cups
Yogurt and Dessert Bowls
Ice Cream Tubs
Returnable Packaging Cups
Industrial and Returnable Packaging Components
Dunnage Inserts
Protective Packaging Parts
Crate Components
Pallet System Accessories
Custom OEM Packaging Parts (B2B Only)
Medical Device Packaging Housings
Paint and Chemical Container Components
Automotive Fluid Container Components
North America Injection Molding Packaging Application Outlook (Revenue, USD Million, 2021 - 2033)
Food and Beverage
Personal Care and Cosmetics
Household and Consumer Goods
Healthcare and Pharmaceuticals
Industrial Packaging
North America Injection Molding Packaging Country Outlook (Revenue, USD Million, 2021 - 2033)
U.S.
Canada
Mexico
Key Players in the North America Injection Molding Packaging Market
Jokey SE
VisiPak
Amcor plc
Silgan Holdings Inc.
Sonoco Products Company
Plastipak Holdings, Inc.
Moldrite Innovations Private Limited.
Pactiv Evergreen Inc.
Greif
IPL
Alpha Packaging
CMG Plastics
Comar
PRETIUM PACKAGING
HTI Plastics
Novolex
ALPLA
ProAmpac
Hoffer Plastics
WINPAK LTD
All-Plastics
Aptar
Logoplaste
Plastics Plus Technology, Inc.
Phoenix Closures, Inc.
ORBIS Corporation
Pacific Injection Molding LTD.
Sabert Corporation
Technimark LLC.
M & M Industries, Inc.
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